Many engineering, procurement and construction (EPC) contractors struggle with tighter margins and higher risk. This generally trickles down to an unfair allocation of risk throughout the supply chain. Incorporating a modular solution can help mitigate risks on projects.
In this article, we will cover reasons to consider a modular solution for your project and how S&B’s fabrication alliances support project success.
Common Drivers for a Modular Solution
The drivers of modularization differ for each project and customer. At S&B, we understand the critical need to properly analyze those drivers and provide our customers with the best solutions.
- Schedule and cost savings.
Modular fabrication allows for simultaneous off-site fabrication and on-site construction activities in parallel, reducing project timelines significantly. Off-site fabrication can occur concurrently with on-site civil work and construction, resulting in faster project completion and reduced labor costs. - Quality control.
With modular construction, components are fabricated in a controlled environment, ensuring consistent quality and adherence to project specifications. Inspections performed at the facility and standardized processes contribute to higher-quality fabrication. - Improved safety.
The controlled fabrication environment minimizes the risks associated with on-site construction, such as working at heights, congested work areas and inclement weather. Additionally, modular fabrication reduces the need for extensive on-site activities, further improving safety conditions while reducing the number of workers on-site exposed to such hazards. - Supports Sustainability Goals.
Modular construction also supports sustainability goals by reducing material waste, minimizing site disruption and lowering the overall environmental footprint of a project. Fabricating modules in a controlled shop environment allows teams to manage material usage with greater precision, optimize recycling streams and reduce rework compared to traditional field-built construction. Moving a significant portion of work off-site leads to fewer emissions, less noise, less dust and reduced site traffic congestion – all factors that create a cleaner, safer local environment. Together, these benefits contribute to a cleaner, safer environment and help owners advance their broader sustainability and ESG objectives
Collaboration is Key
Collaboration between an EPC firm and its fabrication partner is critical to the project outcome. At S&B, we have cultivated strong, collaborative international and domestic alliances for fabrication, which provides tremendous benefits including improved constructability planning, optimized processes, improved performance and cost savings.
Key Benefits of EPC-Fabrication Collaboration
When working in close coordination, module fabricators can provide us with valuable input regarding constructability challenges, transportation limitations, and on-site assembly requirements. This input helps us design modules that are easier to fabricate, transport, and assemble, leading to smoother project execution and reduced risks.
Early EPC Company Partnerships Improve Project Efficiency
With early engagement, module fabricators can provide insights into fabrication lead times, production capacities, and delivery schedules. This information helps us plan the project timeline more accurately, minimizing delays and ensuring timely module delivery.
Enhancing Construction Services Through Fabrication Alliances
Our alliances encourage innovation and value engineering. By leveraging both S&B’s expertise and that of our fabrication partners, we can also explore new construction methods, materials, or design approaches. The result includes optimized processes, improved performance, cost savings, and enhanced customer value.
